Wire edm machine machining principle
Wire edm machine machining principle
EDM is simple terms is the use of heat energy into the workpiece, so that the rapid melting of a workpiece heat processing methods. The following microscopic point of view we regard from 5 to describe the process of a single pulse.
1: the distance between the electrode and workpiece as small as a few microns (μm) of the distance, (the workpiece and the electrode surface is not absolutely on the level of) the shortest distance from where the first maximum electric field strength, the electric field – pole + pole to the surface electronic launch.
Voltage begins to rise, no current.
2: – e to + very very high speed and collide with each other produce to medium (spark oil) produce ionization. Dielectric breakdown discharge, electronic, and ionization of mutual movement, produces both plasma channel.
To reach a high arc voltage and current begin to
3: pulse power instantaneous release of energy through the discharge channel, discharge point and the discharge channel temperature increased sharply, the center temperatures of up to ten thousand degrees, the instantaneous pressure of up to 10 MPa. Under the high temperature discharge point is explosive metal melting or gasification.
Voltage and current to the processing of value.
4: The metal was melting or gasification of the meantime, the pressure of 10 MPa metal particles stripped surface.
Voltage and current begin to decline.
EDM when everything is ready, you can start to begin processing machine. During processing, to monitor the processing status at any time on the abnormal discharge machining state to take immediate approach, to ensure smooth processing. Mainly to prevent the occurrence of arcing phenomenon, generally by modifying the parameters of carrying knives, cleaning electrode and workpiece, adjust the electrical parameters of regulatory measures to improve the standard discharge conditions.
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